How the Plywood Calculator works
Coverage area is length × width in feet. That area is divided by the area of one sheet — 32 square feet for a 4 by 8, 40 for a 4 by 10, 48 for a 4 by 12 — then multiplied by your waste factor and rounded up to whole sheets. You cannot buy a partial sheet, so the rounding matters: 12.1 sheets and 12.9 sheets both cost you 13.
Fasteners are estimated at half a pound of screws per sheet, rounded up, and priced at $5 a pound. Sheet cost comes from the grade you select: CDX at $35, sanded BC/AC at $55, birch or hardwood at $70, and marine at $90. Thickness does not change the price in this tool, so adjust the grade cost if you are pricing a thickness well above or below the norm for that grade.
Worked example: a 24 ft by 16 ft deck is 384 square feet. In 4 by 8 sheets at 32 square feet each, that is exactly 12 sheets net, and adding 10% waste brings it to 14 sheets. Those sheets take about 7 lbs of screws. In CDX at $35 a sheet the plywood is $490 and the fasteners $35, for $525 in materials.
Note that the calculator assumes a rectangular area and does not optimize the cutting layout. On a plan with many openings or irregular bays, a takeoff that nests the cuts will usually beat the flat 10% allowance.
Frequently Asked Questions
How many square feet is a sheet of plywood?
A standard 4 by 8 foot sheet covers 32 square feet. A 4 by 10 covers 40 square feet and a 4 by 12 covers 48. Longer sheets reduce the number of seams on tall walls and long subfloor runs, which is often worth more than the small premium per square foot.
What thickness of plywood do I need for a subfloor?
Residential subfloor is normally 5/8 inch or 3/4 inch, with 3/4 inch the common choice on 16 inch joist spacing and anything carrying tile. Use 1/2 inch for wall sheathing, 3/8 inch for sheathing backup, and 1/4 inch for underlayment and paneling. The thickness selector in the tool labels each with its typical application.
What is the difference between CDX and sanded plywood?
CDX is construction-grade sheathing with a rough face, rated for exposure during construction, and it is the cheapest option at about $35 a sheet. Sanded BC/AC runs around $55 and gives a smooth finished face. Birch and hardwood at about $70 is for cabinet and furniture work, and marine at about $90 uses waterproof glue with void-free plies for wet service.
How much waste should I add on a plywood order?
The default 10% covers cuts at openings, edge trim, and damaged sheets. Ten percent is reasonable for rectangular decks and walls. Raise it toward 15% for cut-up floor plans with many openings, angled walls, or stair landings, where a larger share of each sheet ends up as offcut.